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World’s Largest Vanadium-Titanium Blast Furnace Achieves Record Production Efficiency

by chinainformatics
April 11, 2025

In February 2025, the new No. 3 blast furnace at the Panzhihua base ironmaking plant of Pansteel Vanadium (Pangang Group) set a new benchmark in production efficiency, reaching a record blast furnace utilization coefficient of 2.504. This performance exceeded the previous historical best by 0.003, showcasing the blast furnace’s exceptional efficiency in producing pig iron.

Key Production Metrics and Technological Advancements

The blast furnace utilization coefficient is a critical measure of efficiency, representing the number of tons of qualified pig iron produced per cubic meter of effective blast furnace volume per day. The higher the coefficient, the greater the efficiency of the furnace. With an effective volume of 2,000 cubic meters, the No. 3 furnace is currently the largest in the world designed for smelting high-titanium vanadium-titanium magnetite ore. This technological achievement places Pangang Group at the forefront of global iron and steel production.

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Strategic Management and Challenges in 2025

In 2025, the No. 3 blast furnace faced multiple challenges, including frequent fluctuations in external conditions that affected production stability. Furthermore, the increasingly stringent national environmental protection requirements imposed higher operational standards. Despite these challenges, Pansteel Vanadium continued to optimize its production strategy, implementing the “economic furnace material” policy to improve the furnace’s smelting strength. The company has also adopted a “one furnace, one strategy” management approach, which tailors operational practices specifically to each furnace’s unique needs.

Environmental and Equipment Management Focus

Environmental pressures have forced many steel plants, including Pansteel Vanadium, to focus more on eco-friendly production methods. This includes reducing emissions and energy consumption while maintaining high production efficiency. The plant’s commitment to sustainable practices reflects China’s broader shift toward environmentally-conscious manufacturing, particularly in heavy industries like steel production.

To meet these demands, Pansteel has significantly increased maintenance and management efforts for the No. 3 blast furnace. These measures help ensure that the furnace remains operational under high-intensity smelting conditions, minimizing equipment accidents. The plant’s proactive approach includes enhanced equipment maintenance schedules, combined with a robust point inspection and repair system that ensures reliable furnace operation.

Global Positioning and Industry Impact

As the world’s largest vanadium-titanium ore blast furnace, this facility plays a vital role in the global supply chain for high-quality vanadium and titanium. Vanadium, used primarily in steel alloys, and titanium, known for its strength-to-weight ratio, are critical materials for a wide range of industries, including aerospace, energy, and manufacturing.

Given the furnace’s scale and the advanced technology used at Pansteel’s Panzhihua plant, the company is a key player in the global vanadium market. China, which is both the world’s largest producer and consumer of vanadium, significantly influences global trade flows for these materials. Pansteel Vanadium’s continued success ensures that it maintains a dominant position in the supply of vanadium and titanium products, especially for export markets in Europe, North America, and emerging markets in Asia.

Conclusion

The successful performance of the new No. 3 blast furnace demonstrates Pangang Group’s leadership in technological innovation and production efficiency. With a focus on sustainable practices, enhanced equipment management, and a commitment to addressing environmental concerns, Pansteel Vanadium is well-positioned to continue setting industry standards. The furnace’s record performance not only boosts China’s position in the global steel and alloy markets but also sets the stage for future advancements in ironmaking technology.

Source: China informatics

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